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Home > Service > Customized grinding media ball production line solution

Customized Grinding Media Ball Production Line Solution

Turnkey Project Services for Building Your Own Grinding Ball Plant


Solution Overview

Looking to set up your own grinding media ball manufacturing plant?

Qasim Grinding Ball Group offers full-package, customized solutions for 

building cast Grinding ball production lines. From process planning to equipment 

supply, installation, and technical training, we help partners worldwide establish 

reliable and high-efficiency grinding media production capabilities.


With over 18 years of in-house production experience and 70,000 tons/year of 

our own output, we understand what makes a grinding ball factory successful — and we’

re here to help you build it.


What’s Included in Our Turnkey Solution

Plant Layout Design

1.png Based on your site area, expected output, and manpower

1.png 2D/3D layout drawing with production flow plan


Custom Equipment Configuration

1.png Automatic molding lines (shell mold or sand-coated iron mold)

1.png Melting furnace (medium frequency)

1.png Heat treatment lines (quenching, tempering)

1.png Lab testing instruments (spectrometer, hardness tester, impact tester, etc.)

1.png Sand system, shot blasting machine, packaging line


Capacity Planning

1.png Solutions available from 5,000 tons/year to 100,000 tons/year

1.png Single or multi-line configuration with flexible expansion options


Installation & Commissioning

1.png On-site engineer support for foundation, setup, and calibration

1.png Remote guidance & documentation for all operations


Operator Training & SOP Support

1.png Training on molding, pouring, heat treatment, testing, and maintenance

1.png Operating manuals, safety checklists, and QC forms provided


After-Sales Service & Spare Parts

1.png Long-term support from our technical team

1.png Quick replacement of critical components

1.png Upgrade suggestions based on production feedback


Custom Options by Customer Type

Client TypeSolution Focus
New Grinding Ball PlanFull-line setup from ground zero
Mining CompanyOn-site casting for mine self-supply
Cement GroupLocal grinding media manufacturing unit
EPC/ContractorEquipment + layout + documentation
Regional DistributorBuild factory for supply and resale



Key Parameters We Customize

ParameterOptions
Output Capacity5,000 – 100,000 tons/year
Ball Size Range17mm – 150mm
Alloy TypeHigh Cr / Medium Cr / Low Cr / Custom
Furnace Size0.5T, 1T, 1.5T, 2T, or customized
Heat Treatment SystemGas or electric heating, batch or continuous
Testing PackageBasic (HRC) or Complete (HRC + impact + structure)


Proven Export Project Locations

Burkina Faso · Saudi Arabia · India · Kazakhstan · Vietnam · Congo · Peru

[View Case Studies →]



Sample Configuration: 30,000 Tons/Year Line

1.png 1× 1.5T medium frequency induction furnace

1.png 2× automatic sand-coated iron mold lines

1.png 1× gas quenching + tempering furnace

1.png 1× sand mixer & reclamation system

1.png 1× lab test station (spectrometer, hardness, drop ball tester)

1.png 1× packaging unit (iron drum + jumbo bag)

1.png Total required area: approx. 3,000–4,000m2

1.png Labor: 10–14 operators per shift


Why Choose Qasim as Your Partner

1.png 19 patented technologies in grinding ball casting & heat treatment

1.png Full in-house production experience and feedback

1.png Equipment already proven in 70,000-ton/year real operation

1.png Turnkey guidance — not just machines, but full process support

1.png Reliable export packaging, delivery, and installation support


Ready to Build Your Grinding Ball Plant?

Let’s talk about your vision, your goals, and how we can help.

We will prepare a full proposal, layout plan, and cost analysis for you.

17}}B8W~W}O7@}O]K_PG_TD.png[Request a Customized Proposal →]

17}}B8W~W}O7@}O]K_PG_TD.png[Schedule a Video Consultation →]

{H`X[NL]04BRB9C1JLRMOU6.pngEmail: vicky.wang@q-grindingmedia.com

@6}8S(E`]QJ}C$955PI$4GX.pngWhatsApp / WeChat: +86 17705630058




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